Efficiency in Automotive Industry: OptiBlanks

Project description

The production of high integrity vehicle components in Europe must be enhanced in order to optimize the implementation of lightweight materials which ensure that environmental impact is minimized.

The use of Tailor Welded Blanks (TWB), is an advanced manufacturing technique that ensures that production of automotive parts is carried out with resource efficiency. However, this technology still struggles with technical and reliability consistency during production.

OPTIBLANKS project will overcome the limitations of automotive TWB manufacturing process by maximizing weld quality control with an innovative Hybrid technology approach.

The outcome of this project will help to improve the results of the current state of the art alternatives while saving TWB manufacturers across Europe more than 9.000 Tons of wasted materials per year.

The verified design of a Hybrid inspection system will enable 100% inspection of autogenously laser-welded parts to identify defects such as porosity, lack of root penetration, lack of sidewall fusion, etc.

This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 778392.

Category:

Automation & Robotics

Stage:

Test

Interested in:

Visibility

Contact name:

Jesús Antonio Jiménez

Team members:

Jesús Antonio Jiménez

Víctor García

Raquel Santos

Andrea Calvo

Peter Kowski

Miguel Molero

Antonio Romero

Xavier Minguez

José Miguel Moreno

Vanesa Recio

Differences:

Our innovative Hybrid technology approach will enable a reduction of scrap materials of more than 50% compared with competing solutions: over 95% probability of detection, more than 150 million € saved per year and 50% cost reduction in inspection for the automotive industry.

STARTUP INFORMATION

Startup name:

Opti Blanks

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©2018 Ennomotive Engineering Competitions - Legal Info ENNOMOTIVE SL en el marco del Programa de Iniciación a la Exportación ICEX Next, ha contado con el apoyo de ICEX y con la cofinanciación del fondo europeo FEDER. La finalidad de este apoyo es contribuir al desarrollo internacional de la empresa y de su entorno.

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